Actually you can fix a sheared fan roll-pin without removing anything...I did it many times in my younger days! 1. Push the loose fan blade against the radiator and remove the broken pin from the shaft with a pin-punch. 2. Install a 3/32 x 3/4" roll-pin using a medium size pair of water pump (Channel-Lock) pliers. This takes a bit of skill and a lot of patience. 3. Slide a 5mm (preferably curved) horseshoe clip into the retaining slot at the end of the shaft. Your fingers and a small blunt rod for leverage work best for this. This is even more fun because you're working blind at this point! 4. Smear a dab of urethane or silicone onto the clip and fan blade to lock it in place and you have a permanent repair. My personal best for all this was approximately 15 minutes but armed with this knowledge I'm sure on of the young sprouts reading this can break that record. Go for it! Rob Grady -----Original Message----- From: dmcnews@xxxxxxxxxxxxxxx [mailto:dmcnews@xxxxxxxxxxxxxxx] On Behalf Of fgdavison Sent: Tuesday, May 10, 2005 9:14 PM To: dmcnews@xxxxxxxxxxxxxxx Subject: [DML] Cooling fan fell off the motor shaft The passenger side cooling fan has slipped off the shaft of the motor. The hole in the motor shaft for the shear pin is plugged with the remnants of the pin and I cannot drive a new pin through the hole. I can see no way to deal with this short of removing the radiator, the lower radiator brackets and the front torsion bar in order to lower the fan shroud. Any suggestions? To address comments privately to the moderating team, please address: moderators@xxxxxxxxxxx For more info on the list, tech articles, cars for sale see www.dmcnews.com To search the archives or view files, log in at http://groups.yahoo.com/group/dmcnews Yahoo! Groups Links -- No virus found in this incoming message. Checked by AVG Anti-Virus. Version: 7.0.308 / Virus Database: 266.11.8 - Release Date: 5/10/2005 -- No virus found in this outgoing message. Checked by AVG Anti-Virus. Version: 7.0.308 / Virus Database: 266.11.9 - Release Date: 5/12/2005 To address comments privately to the moderating team, please address: moderators@xxxxxxxxxxx For more info on the list, tech articles, cars for sale see www.dmcnews.com To search the archives or view files, log in at http://groups.yahoo.com/group/dmcnews Yahoo! Groups Links <*> To visit your group on the web, go to: http://groups.yahoo.com/group/dmcnews/ <*> To unsubscribe from this group, send an email to: dmcnews-unsubscribe@xxxxxxxxxxxxxxx <*> Your use of Yahoo! Groups is subject to: http://docs.yahoo.com/info/terms/