Hi Warren I can change a clutch, but I do like to learn when I read something new! Why will knocking a fraction off the friction surface make that kind of difference? Surely it'll have the opposite effect of making the clutch slip rather than having it bite all the time? I'm sure I'm missing something here- I've really enjoyed reading your posts lately BTW :-) Personally I reckon they're buggered up the crossgate cable adjustment when pulling the gearbox out. It's the easiest way to get the box out but does need to be adjusted down to half-a-turn when going back in. If he had trouble with both 5th and reverse, that definitely sets alarm bells ringing on crossgate adjustment. Martin Warren Wallingford wrote: >Oh boy. Sounds like they milled the 'step' off of the flywheel. The >surface that the clutch plate contacts is supposed to be 15 thousands higher >than the rest of the flywheel, where the pressure plate is bolted. I'm >surprised you can get it into any gear. Maybe they took just enough off of >the raised portion to mess things up. Take it back. >Warren at DMC > > To address comments privately to the moderating team, please address: moderators@xxxxxxxxxxx For more info on the list, tech articles, cars for sale see www.dmcnews.com To search the archives or view files, log in at http://groups.yahoo.com/group/dmcnews Yahoo! Groups Links <*> To visit your group on the web, go to: http://groups.yahoo.com/group/dmcnews/ <*> To unsubscribe from this group, send an email to: dmcnews-unsubscribe@xxxxxxxxxxxxxxx <*> Your use of Yahoo! Groups is subject to: http://docs.yahoo.com/info/terms/