Elvis & Bob, You two are to be congratulated, Bob for coming up with the fix, and Elvis for your wonderful pictures. That should save some folks a nice bit of change. Mike TPS 1630 --- Elvis <elvisnocita@xxxxxx> wrote: > Thanks Bob, > that's exactly what I did the last two evenings, > check out the pics. > I have never seen or heared such a good description > before, > did nobody discuss this ond the DML before ?!?! > > Btw - I heated the plastic cover up with a hair > dryer to get > it out easier. I used a file, no Dremel, but the > rest is exactly > how you wrote it. > > http://img148.imageshack.us/img148/1093/tncopyofimg5683eg6.jpg > > http://img148.imageshack.us/img148/5625/tncopyofimg5655qk6.jpg > > http://img362.imageshack.us/img362/7323/tncopyofimg5667uw3.jpg > > http://img362.imageshack.us/img362/5366/tncopyofimg5674mq3.jpg > > http://img362.imageshack.us/img362/2879/tncopyofimg5681rf1.jpg > > And I only cut me twice when reinstalling it...of > course the > window had to be realigned and so on. Fun job to do. > I hat it ! > > Thanks Bob. > Elvis & 6548 > > > > > The large brass gear is cracked, from the center > out to between two > teeth. You can remove the cover, bend the metal > back at the edges > that holds it on or remove it at all but a few > places. Remove the > gear and grind down the side of the teeth on either > side of the crack > on the side away from the crack, more on the tooth > near the crack and > progressively less on the next 3 teeth. Put the > gear back and see > how it works. Replace the cover and peen over the > bent back metal to > hold it in place in a few places. > > > > BOTH my window motors had this failure mode and it > may be the > failure on most window motors. You'll need a > grinding disk wheel on > a Dremel tool or the like to grind between the teeth > or a very small > file. Take off about 1/2 of the tooth thickness on > the teeth next to > the crack. > > > > Surprisingly, my windows have continued to work > for years after > this repair. > > If you try it, tell me now it works for you. > > > > Bob > > 10961 > > > > > > ____________________________________________________________________________________ Be a better friend, newshound, and know-it-all with Yahoo! Mobile. Try it now. http://mobile.yahoo.com/;_ylt=Ahu06i62sR8HDtDypao8Wcj9tAcJ ------------------------------------ To address comments privately to the moderating team, please address: moderators@xxxxxxxxxxx For more info on the list, tech articles, cars for sale see www.dmcnews.com To search the archives or view files, log in at http://groups.yahoo.com/group/dmcnewsYahoo! Groups Links <*> To visit your group on the web, go to: http://groups.yahoo.com/group/dmcnews/ <*> Your email settings: Individual Email | Traditional <*> To change settings online go to: http://groups.yahoo.com/group/dmcnews/join (Yahoo! ID required) <*> To change settings via email: mailto:dmcnews-digest@xxxxxxxxxxxxxxx mailto:dmcnews-fullfeatured@xxxxxxxxxxxxxxx <*> To unsubscribe from this group, send an email to: dmcnews-unsubscribe@xxxxxxxxxxxxxxx <*> Your use of Yahoo! Groups is subject to: http://docs.yahoo.com/info/terms/