Dave S was right on the money. I did have some debris on the evaporator screen that I vacuumed out which I'm sure helped a bit, but the primary culprit was the foam cover over the large rear hole in the box. The glue had probably dried up and a large portion of the foam block was loose and flapping free (exposing a large hole in the back of the box). You have to be a bit of a monkey (long arms with a couple extra joints) to get back there, but you can feel your way around from the driver's foot well. Thanks everyone for the tips and help with the airflow issue. Knut --- In dmcnews@xxxxxxxxxxxxxxx, "Dave Swingle" <swingle_dmc@...> wrote: > <snip> > > Also part 2 - make sure that the sponge that seals up the heater > tubes is still in place. When it falls off a lot of air will leak out > the back of the housing. You reach it from the driver side and have > to feel your way behind the heater box to where the heater lines exit > the box and go out thru the body. > > Dave S To address comments privately to the moderating team, please address: moderators@xxxxxxxxxxx For more info on the list, tech articles, cars for sale see www.dmcnews.com To search the archives or view files, log in at http://groups.yahoo.com/group/dmcnews Yahoo! Groups Links <*> To visit your group on the web, go to: http://groups.yahoo.com/group/dmcnews/ <*> Your email settings: Individual Email | Traditional <*> To change settings online go to: http://groups.yahoo.com/group/dmcnews/join (Yahoo! ID required) <*> To change settings via email: mailto:dmcnews-digest@xxxxxxxxxxxxxxx mailto:dmcnews-fullfeatured@xxxxxxxxxxxxxxx <*> To unsubscribe from this group, send an email to: dmcnews-unsubscribe@xxxxxxxxxxxxxxx <*> Your use of Yahoo! Groups is subject to: http://docs.yahoo.com/info/terms/