I did glue my button on before I mounted the plex to the windshield, I probably clamped it or used books too as you said, but I don't recall. That write up was written while it was all still fresh in my mind. I did use super glue too, as I recall on the first try the button did come off the plex before I even mounted it. The plex I used was likely thicker than what you found, I just emailed Randal the 3M guy to confirm the procedure for safely removing the tape, and to see if black is available. I'll let you know what I learn. If your button falls off the base again it may be worth taking it off the windshield and clamping it. More info soon! Tom ________________________________ From: dmcnews@xxxxxxxxxxxxxxx [mailto:dmcnews@xxxxxxxxxxxxxxx] On Behalf Of Joe Angell Sent: Friday, July 27, 2007 11:15 AM To: dmcnews@xxxxxxxxxxxxxxx Subject: Re: [DML] Re: 3M VHB Tape on Rear-View Mirror? I just did this recently myself with a compass/temp/map light/auto- dimming mirror due to a windshield replacement, using ideas that I found after reading posts the posts here (it sounds like they were your ideas, actually :) ). Previously, it had been carefully glued on at a vendor with my permission, and it worked, but I wasn't willing to try that again by myself. I used a thin strip of clear plexiglass and moulding tape (which I believe is basically VHB). I cut a strip of plexi with a utility knife, and then just rounded the corners and beveled the edges a little with sand paper. I didn't do any bending of the strip or anything like that; I didn't notice much curve in the windshield at all, but maybe I used thinner plexi that could more easily match the contours of the glass. I also made the strip longer so that it stretched a couple inches below the black square on the windshield, which let me mount the larger mirror so that it wouldn't hit the headliner. My piece of plexi goes from an inch or two below the black square all the way up to very top of the windshield behind the headliner. The tape holds the plexiglass onto the windshield very well. I don't think I'm ever getting it off again. The tape is grey, but it doesn't look too out of place to me. I tried four times to use mirror adhesive to glue the mirror button on, but each time it fell off. I scratched the glue off the button and roughed up both surfaces with sandpaper each time I tried. I almost just ran a screw through the button. I finally just used a five minute epoxy, plus I braced a piece of wood wedge between the shifter and the button to provide constant force while the epoxy cured. In retrospect, I should have glued the button on before I taped the plexi to the windshield so I could let gravity and some books keep constant pressure on the button, but this seemed to work fine. It's been a few days now and it hasn't fallen off, so I think I'm good. :) Also, there was something else I toyed with, but didn't actually try. Since the issue is the thermal expansion difference between the metal button and the glass, I was wondering if you could cut a small piece of plastic that was the shape of the button, glue that to the window, and glue the button to that. The reason you can't just use tape that is the size of the button is due to the low surface area, and you can't use glue because of the metal expansion, but it seems like a glass-glue-plastic-glue-metal sandwich might be sufficient to dampen the effects of the expanding metal by the time it gets to the windshield. It seems unlikely to me that we need to worry about the glue itself expanding at a different rate. If this theory is correct, then this would result in a nearly factory appearance to the mirror install. I didn't feel like cracking the windshield I just replaced if I was wrong, though. Now back to figuring out how to get those center console A/C vents back on that rubber cowling... -- Joe > Been there. Its quite a task. You can't use the adhesive or you will > bust your windshield, and the standard mounting tapes from the vendors > are too weak for the job. Its hard to find something that won't > damage > the car, doesn't allow the Mirror to vibrate, won't drop of when you > take a turn or park the sun for the day in the summer sun, and looks > good. The good news is, I've done it. I did this about 18 months ago > and have had zero problems since. > > So to mount the mirror you first need to create a new intermediate > baseplate out of plastic. I used smoke plex. Black Sintra will likely > work even better. I cut a strip approx. 1.5" wide (same width as the > base of the mirror) by 9.5" long - the distance from the top of the > windshield to the bottom of the mirror base, when it is its final > position. > > ... > [Non-text portions of this message have been removed] To address comments privately to the moderating team, please address: moderators@xxxxxxxxxxx For more info on the list, tech articles, cars for sale see www.dmcnews.com To search the archives or view files, log in at http://groups.yahoo.com/group/dmcnews Yahoo! Groups Links <*> To visit your group on the web, go to: http://groups.yahoo.com/group/dmcnews/ <*> Your email settings: Individual Email | Traditional <*> To change settings online go to: http://groups.yahoo.com/group/dmcnews/join (Yahoo! 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