Don't hold my feet to the fire, but I think my neverending vacuum leak may FINALLY be solved. Both valve covers have their final torque, and the car is idling without wavering! Driver's side did not have a noticeable gap between timing chain cover and head mating surface, but was sucking air anyway. Passenger side definitely did. I'm just glad timing chain cover itself is tight (REALLY didn't want to remove back end of car). If you're chasing a vacuum leak as I was, check every surface, not just intake and upper air assembly. Related note: removed A/C compressor altogether for driver's side valve cover. Replaced O rings this time (58 cents at the hardware store -- what WAS I thinking). Vacuumed system and recharged this afternoon. Holding steady @ 35 PSI (low side) and 52 degrees. Hopefully will drop as passenger compartment cools down. Since we're entering A/C season, my R134 methods are written up on DMCNEWS website for like minded. Generate a lot of controversy among R12 purists, but the way I figure: if your system isn't putting out now, what do you have to lose? Only change is freon itself (all factory components re-used). If you don't like R134 performance, bleed it back out and go back to R12. Difference is about $120 (to R134's benefit)... Bill Robertson #5939