I've opened up a tank before and been greeted by a baffle floating around attached to a square of fibreglass no longer stuck to the base of the tank. Martin Sent from my BlackBerry® -----Original Message----- From: Stephen Rice <stevedmc@xxxxxxxxx> Sender: dmcnews@xxxxxxxxxxxxxxx Date: Thu, 10 May 2012 10:14:19 To: <dmcnews@xxxxxxxxxxxxxxx> Reply-To: dmcnews@xxxxxxxxxxxxxxx Subject: Re: [DML] fuel sending units Heating up the stud sounds like it might work but you risk melting a hole in the tank. I would fix this with a new stud and a $10 fiberglass kit from Walmart. Basically remove the tank (optional), clean it out really good, cut a hole in a sheet of fiberglass and secure the stud inside the tank with fiberglass and resin. Let it dry and continue to secure it down with several layers of fiberglass and resin. I patched some holes in my Geo Metro gas tank about a month ago and its been doing fine. As long as acetone doesn't get put in the thank there shouldnt be any issue. $2 for a stud and $10 for a fiberglass kit is a whole lot cheaper than a new tank. -Steve Rice #16510 On Thu, May 10, 2012 at 10:02 AM, Jake Kamphoefner <jakekamp@xxxxxxx> wrote: > > > > Drain the tank, clean it (no fumes), heat up the stud, press it back into the > tank. > > -Seems pretty good to me. It's easy enough for an owner to do, but with an > hourly labor rate attached, it's probably cheaper for the owner to just have the > tank replaced when it's at a DMC shop. > > Jake Kamphoefner > 1063 > > > ------------------------------------ To address comments privately to the moderating team, please address: moderators@xxxxxxxxxxx For more info on the list, tech articles, cars for sale see www.dmcnews.com To search the archives or view files, log in at http://groups.yahoo.com/group/dmcnewsYahoo! Groups Links ------------------------------------ To address comments privately to the moderating team, please address: moderators@xxxxxxxxxxx For more info on the list, tech articles, cars for sale see www.dmcnews.com To search the archives or view files, log in at http://groups.yahoo.com/group/dmcnewsYahoo! Groups Links <*> To visit your group on the web, go to: http://groups.yahoo.com/group/dmcnews/ <*> Your email settings: Individual Email | Traditional <*> To change settings online go to: http://groups.yahoo.com/group/dmcnews/join (Yahoo! ID required) <*> To change settings via email: dmcnews-digest@xxxxxxxxxxxxxxx dmcnews-fullfeatured@xxxxxxxxxxxxxxx <*> To unsubscribe from this group, send an email to: dmcnews-unsubscribe@xxxxxxxxxxxxxxx <*> Your use of Yahoo! Groups is subject to: http://docs.yahoo.com/info/terms/