[DMCForum] Re: The head and rolling the dice
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[DMCForum] Re: The head and rolling the dice



> I tried soldering it with brazing rod and a torch, but the alloy 
just wouldn't stick.<<

Walt, 

There are several alloys that can be used to braze Al. The trick, as 
in any soldering or brazing application, is using the right filler 
and flux along with prep and technique. They're used in A/C repair 
all the time. Email me if you want to know more.

Most Al alloys are best welded using the GTAW process. (Commonly 
known as TIG) Some alloys (such as 2024) cannot, due to their Cu 
content.

AC power must be used with Ar as the sheilding gas unless it's a 
thick workpiece, then He or a mixture is used. If it's real massive 
then preheat will be needed. GMAW can also be used but for real 
quality I always use GTAW. There is nothing like an inverter based 
power source to make welding Al a pleasure, my Thermal ARC ProWave is 
great for this kind of work. You need to buy one and learn how to use 
it. ;-)

Gary




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