Re: [DMCForum] Changing the exhaust gasket
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Re: [DMCForum] Changing the exhaust gasket



7mm bolts are very uncommon here in Europe, too, therefore I would really
be
amazed if you could find good tools to repair such a thread in the states.

But who really needs that ? tap it with an 8mm thread and it is fine, more
reliable and the parts are available at any Volkswagen garage.

Especially for exhaust studs I would take care. Aluminum head, SS repair
thread and a zink plated stud. Then there's lots of heat and moisture. And
of
course some kind of copper grease. ...

Go for M8 and skip the problems with M7.

My 2 cents

Elvis



> > I've read and heard horror stories about this. Is this something I
> should
> > leave to a pro or can I attempt this on my own?
> 
> Travis,
> 
> My answer to this is biased because I believe in doing this sort of work
> myself no matter what it takes.  I've have replaced exhaust gaskets once
> before.  It took all of one day, all night, and until about noon the
next
> day.  This job had to be finished before the out-of-town owner could
drive
> it home.  When I do it again, I would definitely schedule time for the
car
> to be apart for a while.
> 
> All the studs come out fine on the passenger side.  But 3 broke off on
the
> drivers side.  Luckily these didn't break off at the surface, so I was
> able to grab and remove them with a cam-type stud extractor.  I have
since
> learned that there are better/smaller extractors available.  But the 7mm
> studs used on our engines are an unusual size.  I think that Sears is
the
> only company that sells an extractor specifically meant for 7mm.  I have
> check NAPA and Snap-On, and their extractor sets include an 8mm and a
9mm
> but skip 7mm.  Perhaps one or the other or something from an inch set
> would be close enough.
> 
> I'm in the middle of a full tune-up on my daily driver and broke an
intake
> manifold bolt.  I drilled it out and damaged the threads in the process.

> I
> could have either drilled it out to the next larger size or used a
thread
> repair kit, so I opted for the repair kit.  It is a 7mm x 1 which is the
> same thread as the exhaust manifold studs.  It is basically a magnetic
SS
> alloy spring.  Works fine; looks great.  And this is fine to use for
> exhaust manifolds, too.
> 
> Walt

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