7mm bolts are very uncommon here in Europe, too, therefore I would really be amazed if you could find good tools to repair such a thread in the states. But who really needs that ? tap it with an 8mm thread and it is fine, more reliable and the parts are available at any Volkswagen garage. Especially for exhaust studs I would take care. Aluminum head, SS repair thread and a zink plated stud. Then there's lots of heat and moisture. And of course some kind of copper grease. ... Go for M8 and skip the problems with M7. My 2 cents Elvis > > I've read and heard horror stories about this. Is this something I > should > > leave to a pro or can I attempt this on my own? > > Travis, > > My answer to this is biased because I believe in doing this sort of work > myself no matter what it takes. I've have replaced exhaust gaskets once > before. It took all of one day, all night, and until about noon the next > day. This job had to be finished before the out-of-town owner could drive > it home. When I do it again, I would definitely schedule time for the car > to be apart for a while. > > All the studs come out fine on the passenger side. But 3 broke off on the > drivers side. Luckily these didn't break off at the surface, so I was > able to grab and remove them with a cam-type stud extractor. I have since > learned that there are better/smaller extractors available. But the 7mm > studs used on our engines are an unusual size. I think that Sears is the > only company that sells an extractor specifically meant for 7mm. I have > check NAPA and Snap-On, and their extractor sets include an 8mm and a 9mm > but skip 7mm. Perhaps one or the other or something from an inch set > would be close enough. > > I'm in the middle of a full tune-up on my daily driver and broke an intake > manifold bolt. I drilled it out and damaged the threads in the process. > I > could have either drilled it out to the next larger size or used a thread > repair kit, so I opted for the repair kit. It is a 7mm x 1 which is the > same thread as the exhaust manifold studs. It is basically a magnetic SS > alloy spring. Works fine; looks great. And this is fine to use for > exhaust manifolds, too. > > Walt -- +++ GMX - Mail, Messaging & more http://www.gmx.net +++ Bitte lächeln! Fotogalerie online mit GMX ohne eigene Homepage! Yahoo! Groups Sponsor <http://rd.yahoo.com/M=247865.3425083.4707139.1261774/D=egroupweb/S=170512 6215:HM/A=1482387/R=0/SIG=16n615fnn/*http://ads.x10.com/?bHlhaG9vaG0xLmRhd =1055423479%3eM=247865.3425083.4707139.1261774/D=egroupweb/S=1705126215:HM /A=1482387/R=1=1055423479%3eM=247865.3425083.4707139.1261774/D=egroupweb/S =1705126215:HM/A=1482387/R=2> <http://us.adserver.yahoo.com/l?M=247865.3425083.4707139.1261774/D=egroupm ail/S=:HM/A=1482387/rand=599440449> To unsubscribe from this group, send an email to: DMCForum-unsubscribe@xxxxxxxxxxxxxxx Your use of Yahoo! Groups is subject to the Yahoo! Terms of Service <http://docs.yahoo.com/info/terms/> .
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