 
Elvis, I can get and have most all 7mm bolts if needed. I'm making up kits
all the time for them.If you will email what you need I will see if I can
get them. They all come out of Germany.
John Hervey
  -----Original Message-----
  From: elvisnocita@xxxxxx [mailto:elvisnocita@xxxxxx]
  Sent: Thursday, June 12, 2003 6:11 AM
  To: DMCForum@xxxxxxxxxxxxxxx
  Subject: Re: [DMCForum] Changing the exhaust gasket
  7mm bolts are very uncommon here in Europe, too, therefore I would
really
be
  amazed if you could find good tools to repair such a thread in the
states.
  But who really needs that ? tap it with an 8mm thread and it is fine,
more
  reliable and the parts are available at any Volkswagen garage.
  Especially for exhaust studs I would take care. Aluminum head, SS repair
  thread and a zink plated stud. Then there's lots of heat and moisture.
And
of
  course some kind of copper grease. ...
  Go for M8 and skip the problems with M7.
  My 2 cents
  Elvis
  > > I've read and heard horror stories about this. Is this something I
  > should
  > > leave to a pro or can I attempt this on my own?
  >
  > Travis,
  >
  > My answer to this is biased because I believe in doing this sort of
work
  > myself no matter what it takes.  I've have replaced exhaust gaskets
once
  > before.  It took all of one day, all night, and until about noon the
next
  > day.  This job had to be finished before the out-of-town owner could
drive
  > it home.  When I do it again, I would definitely schedule time for the
car
  > to be apart for a while.
  >
  > All the studs come out fine on the passenger side.  But 3 broke off on
the
  > drivers side.  Luckily these didn't break off at the surface, so I was
  > able to grab and remove them with a cam-type stud extractor.  I have
since
  > learned that there are better/smaller extractors available.  But the
7mm
  > studs used on our engines are an unusual size.  I think that Sears is
the
  > only company that sells an extractor specifically meant for 7mm.  I
have
  > check NAPA and Snap-On, and their extractor sets include an 8mm and a
9mm
  > but skip 7mm.  Perhaps one or the other or something from an inch set
  > would be close enough.
  >
  > I'm in the middle of a full tune-up on my daily driver and broke an
intake
  > manifold bolt.  I drilled it out and damaged the threads in the
process.
  > I
  > could have either drilled it out to the next larger size or used a
thread
  > repair kit, so I opted for the repair kit.  It is a 7mm x 1 which is
the
  > same thread as the exhaust manifold studs.  It is basically a magnetic
SS
  > alloy spring.  Works fine; looks great.  And this is fine to use for
  > exhaust manifolds, too.
  >
  > Walt
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