Re: [DMCForum] DMCH new fuel sender
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Re: [DMCForum] DMCH new fuel sender



> I was also extremely puzzled by how fuel actually enters the unit

Hi Martin,

I played with it some more last night and saw better how fuel enters.  I
held the bottom plate in the tube and held it up to a light.  Looking
inside
with my finger blocking the big hole in the bottom, I could see a lot of
light entering around the edges.  It certainly isn't a calibrated orifice,
but all it needs to do is let fuel through slowly.

> your
> comment about the screws not actually doing anything might be a clue.

I am satisfied that the two holes are there only to aid in assembly.  They
probably use a pair of right angle snap ring pliers to grab the bottom by
the holes to tighten it down.  Then the screws are there only to plug the
holes.  I saw a trace of green thread locker on the big cap-screw.

> Then
> again maybe the screw are plugging holes that were deemed unnecessary,
in
> the same way as the TankZilla has rivets in it (?).

Not all TankZillas have rivets.  I discussed it with Rob Grady at length.
They put the rivets in there to slow down the movement of fuel because
people were complaining about wildly fluctuating readings.  Apparently the
Saab's electronics have a much slower response time than the DeLorean's.
But then they stopped putting in rivets because they 1) didn't look good,
2)
was time-consuming to install and 3) caused some people problems with
installing them.  I would think that they could see to turn the unit so
that
the rivets passed through the keyway, but then not everyone sees the
obvious.  I plugged up my holes with JB-Weld, and this tamed the
fluctuating
gauge.

> Add a tiny
> amount of water to the sender already full of petrol fumes and the
copper
> corrodes at an alarming rate.

I've played with the insides of 3 OEM senders and found that they all
failed
due to corrosion.  Even the TankZilla is not immune to this.  I bought an
early TankZilla on eBay (to have as a spare and a curiosity) and found
that
the whole top inside was an encrusted layer of rust.  Most of these
corrosion problems are probably due to stagnant fuel and wouldn't be a
problem if the cars weren't improperly stored for long periods.  But
exposed
to the same conditions, the new DMCH sender should last many times longer.

Walt


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