You're welcome Elvis. No one ever discussed this fix that I know of, I just discovered the cracked gear and figured how I might fix it, and it worked! Bob ----- Original Message ---- From: Elvis <elvisnocita@xxxxxx> To: dmcnews@xxxxxxxxxxxxxxx Sent: Thursday, May 8, 2008 1:40:29 AM Subject: [DML] Re: Window drive fix questions Thanks Bob, that's exactly what I did the last two evenings, check out the pics. I have never seen or heared such a good description before, did nobody discuss this ond the DML before ?!?! Btw - I heated the plastic cover up with a hair dryer to get it out easier. I used a file, no Dremel, but the rest is exactly how you wrote it. http://img148. imageshack. us/img148/ 1093/tncopyofimg 5683eg6.jpg http://img148. imageshack. us/img148/ 5625/tncopyofimg 5655qk6.jpg http://img362. imageshack. us/img362/ 7323/tncopyofimg 5667uw3.jpg http://img362. imageshack. us/img362/ 5366/tncopyofimg 5674mq3.jpg http://img362. imageshack. us/img362/ 2879/tncopyofimg 5681rf1.jpg And I only cut me twice when reinstalling it...of course the window had to be realigned and so on. Fun job to do. I hat it ! Thanks Bob. Elvis & 6548 > > The large brass gear is cracked, from the center out to between two teeth. You can remove the cover, bend the metal back at the edges that holds it on or remove it at all but a few places. Remove the gear and grind down the side of the teeth on either side of the crack on the side away from the crack, more on the tooth near the crack and progressively less on the next 3 teeth. Put the gear back and see how it works. Replace the cover and peen over the bent back metal to hold it in place in a few places. > > BOTH my window motors had this failure mode and it may be the failure on most window motors. You'll need a grinding disk wheel on a Dremel tool or the like to grind between the teeth or a very small file. Take off about 1/2 of the tooth thickness on the teeth next to the crack. > > Surprisingly, my windows have continued to work for years after this repair. > If you try it, tell me now it works for you. > > Bob > 10961 > > [Non-text portions of this message have been removed] ------------------------------------ To address comments privately to the moderating team, please address: moderators@xxxxxxxxxxx For more info on the list, tech articles, cars for sale see www.dmcnews.com To search the archives or view files, log in at http://groups.yahoo.com/group/dmcnewsYahoo! Groups Links <*> To visit your group on the web, go to: http://groups.yahoo.com/group/dmcnews/ <*> Your email settings: Individual Email | Traditional <*> To change settings online go to: http://groups.yahoo.com/group/dmcnews/join (Yahoo! ID required) <*> To change settings via email: mailto:dmcnews-digest@xxxxxxxxxxxxxxx mailto:dmcnews-fullfeatured@xxxxxxxxxxxxxxx <*> To unsubscribe from this group, send an email to: dmcnews-unsubscribe@xxxxxxxxxxxxxxx <*> Your use of Yahoo! Groups is subject to: http://docs.yahoo.com/info/terms/