With the right tools and materiels it is not that big a deal to remove the gasket. In fact on the ones I have done the gasket stays intact on the pan. All I ever had to do was use silicone sealer and I put the pan with the old gasket right back up. Maybe in your particular case someone had previously removed the pan and used gasket sealer on both sides of the gasket. If the threads were stripped maybe it was reinstalled too tightly and wrecked the threads. Some thread inserts are no big deal. Scraping the gasket off can scratch up the soft aluminum so you have to do it carefully. There are gasket remover sprays that can help make the job easier and a pneumatic scraper can make the job go a lot faster. The main difficulty in doing the pan with the motor in the car is that you have to undo the motor mounts and raise the motor. I agree you should not remove the pan just to take a peek inside but if you drop a lot of dirt inside the motor it is just a good idea to wipe it out. David Teitelbaum vin 10757 --- In dmcnews@xxxxxxxxxxxxxxx, Soma576@... wrote: > > > > While dropping the pan may have some benefits, I would not suggest anyone do > this unless they seriously have to. While I had my engine out and on a > stand, I decided I would take my non-leaking oil pan off, just to 'see' what it > is like inside. Big mistake. It was clean as a whistle and took me days to > get the old gasket off, polish the flanges, re-tap the bolt threads for even > torque, and caused me a lot of stress hoping that I got the pan sealed up > properly once the engine was back in the car. I used putty knives, razor blades, > screwdrivers, sandpaper, even a dremel to get the old gasket off. > > In my opinion, the oil pan should never be removed unless it is 100% > necessary. That old gasket is unbelievably good! There is no way in heck I would To address comments privately to the moderating team, please address: moderators@xxxxxxxxxxx For more info on the list, tech articles, cars for sale see www.dmcnews.com To search the archives or view files, log in at http://groups.yahoo.com/group/dmcnews Yahoo! Groups Links <*> To visit your group on the web, go to: http://groups.yahoo.com/group/dmcnews/ <*> Your email settings: Individual Email | Traditional <*> To change settings online go to: http://groups.yahoo.com/group/dmcnews/join (Yahoo! ID required) <*> To change settings via email: mailto:dmcnews-digest@xxxxxxxxxxxxxxx mailto:dmcnews-fullfeatured@xxxxxxxxxxxxxxx <*> To unsubscribe from this group, send an email to: dmcnews-unsubscribe@xxxxxxxxxxxxxxx <*> Your use of Yahoo! Groups is subject to: http://docs.yahoo.com/info/terms/