Wouldn't coating the aluminum connection with dielectric grease solve the oxidation process? Would need enough grease to create an oxygen barrier which wouldn't take much . Nick -----Original Message----- From: dmcnews@xxxxxxxxxxxxxxx [mailto:dmcnews@xxxxxxxxxxxxxxx]On Behalf Of Warren Wallingford Sent: Wednesday, August 16, 2006 1:34 PM To: dmcnews@xxxxxxxxxxxxxxx Subject: Re: [DML] Fuse 7 - Engine Control - MELTED dmcerik wrote: > I've seen this before on other Deloreans. And the PO of my car had it > melt on the fuse box. To repair it he spliced some new line and an > inline fuse. This has been working great since I've owned the car (7 > years). Today my car died while driving. Fuse 7 not only blew, but > totally melted. Does anyone know why this happens? I keep my fuses > clean, but I have to be honest, I haven't cleaned this one in a few > years. > Any ideas would be appreciated. > > Erik > 04512 > > > > > > > > > > > To address comments privately to the moderating team, please address: > moderators@xxxxxxxxxxx > > For more info on the list, tech articles, cars for sale see www.dmcnews.com > > To search the archives or view files, log in at http://groups.yahoo.com/group/dmcnews > Yahoo! Groups Links > > > > > > > > The blades of those 'hard candy' fuses are aluminum. They will develop an oxide coating fairly quickly. Normally, this is good because the coating protects the rest of the piece from deterioration, which iron oxide does not. When aluminum is used in electical applications, this causes a problem because aluminum oxide does not conduct nearly as well as metallic aluminum itself. The oxide causes resistance at the connection. Resistance equals heat. We see, then, the phenomenon of a fuse position melting apart with the fuse still intact. The remedy is to clean, or better, change the fuses regularly. The fuel pump runs through fuse #7. This means very high current in this circuit all the time the engine is running. As the fuse blades oxidize, the resistance, and therefore the heat increases. Soon enough, what ever holds the fuse, well-fuses. If you want to replace the fuse holder, you should be able to get one at a good parts house, NAPA say. If you want to replace the fuse box, we have new ones, with cover for $89.95. Warren at DMC -- No virus found in this outgoing message. Checked by AVG Free Edition. Version: 7.1.405 / Virus Database: 268.11.1/421 - Release Date: 8/16/2006 [Non-text portions of this message have been removed] To address comments privately to the moderating team, please address: moderators@xxxxxxxxxxx For more info on the list, tech articles, cars for sale see www.dmcnews.com To search the archives or view files, log in at http://groups.yahoo.com/group/dmcnews Yahoo! Groups Links <*> To visit your group on the web, go to: http://groups.yahoo.com/group/dmcnews/ <*> To unsubscribe from this group, send an email to: dmcnews-unsubscribe@xxxxxxxxxxxxxxx <*> Your use of Yahoo! Groups is subject to: http://docs.yahoo.com/info/terms/