Andy - Quite frankly, what I would do is have the shaft of the pulley reworked using flame-sprayed ceramic. You can specify the exact outer diameter that you want, and the surface finish of the chromium oxide ceramic is as smooth as glass (literally - 8 microinch finish or better) when done. I have had other shaft seal areas repaired in this fashion, with outstanding results. The seals will last indefinitely with an ultra-smooth surface to run on. This type of work is not exactly cheap, but it yields superior results. The last item reworked in this fashion was a transmission main shaft. The job cost $90, but was a perfect solution to saving a $500+ part. I have a local specialty shop that does this - you may have a shop in your locality that performs similar work. It is definitely worth checking out, if results are the main goal. PS - Are you sure that you are not building up excessive pressure in the engine block due to poor ventilation? Too much pressure will cause oil to be expelled through where ever it can find a pathway. Toby Peterson VIN 2248 "Winged1" DeLorean Parts Northwest, LLC www.delorean-parts.com --- In dmcnews@xxxxxxxxxxxxxxx, Soma576@... wrote: > > What is happening here? I think the oil must be building up in between the lips of the seal and it is then expelled when the engine stops. I am willing to remove the muffler and pull the pulley off again but I want to fix it for good this time. I am even considering buying a new timing cover, pulley and seal just so I know nothing is damaged. > > What would you do? > > Andy > To address comments privately to the moderating team, please address: moderators@xxxxxxxxxxx For more info on the list, tech articles, cars for sale see www.dmcnews.com To search the archives or view files, log in at http://groups.yahoo.com/group/dmcnews Yahoo! Groups Links <*> To visit your group on the web, go to: http://groups.yahoo.com/group/dmcnews/ <*> To unsubscribe from this group, send an email to: dmcnews-unsubscribe@xxxxxxxxxxxxxxx <*> Your use of Yahoo! Groups is subject to: http://docs.yahoo.com/info/terms/