I have to take exception with 2 points in this post. If you use silicone sealer on the red silicone seal for the otterstadt the red silicone seal will fail (it will split, again, ask me how I know!). The other point, you CAN have so much air in the radiator that you will not get enough circulation to have the otterstadt switch work. You MUST bleed the radiator. All it takes is loosening either hose at the top of the radiator. When the air stops hissing and you get a couple of drops of coolant you did enough. If the system is working properly there is a "self bleeder" on the radiator which sends the air to the header bottle. It can't do the initial job though, it can only do small amounts of air. The fitting that the otterstadt switch and seal goes into in the pipe MUST me smooth and clean or the seal will not work. You can clean it up with some sandpaper if necessary. Be careful not to overpressure the system. Generally you will blow the end tanks off the radiator before anything else. Have the pressure cap tested. The header bottle should be 1/2 full cold. On the cars I have seen the switch (or seal) leak it was either the seal was deteriorated, the switch had a crack in it, or the pipe was corroded and was no longer smooth. David Teitelbaum vin 10757 --- In dmcnews@xxxxxxxxxxxxxxx, "John Hervey" <john@xxxx> wrote: > Craig, The only time I have ever had a leak around the otterstat was when > the pipe was corroded and the seal wouldn't 't seal. A little silicone could > helped, but sometimes the pipe may have to be replaced. > As far as the bleeding of the air, That can be done at the bleeder on top of > the water pump with about 99% total air removal. What's left on the Yahoo! Groups Links To address comments privately to the moderating team, please address: moderators@xxxxxxxxxxx For more info on the list, tech articles, cars for sale see www.dmcnews.com To search the archives or view files, log in at http://groups.yahoo.com/group/dmcnews Yahoo! Groups Links <*> To visit your group on the web, go to: http://groups.yahoo.com/group/dmcnews/ <*> To unsubscribe from this group, send an email to: dmcnews-unsubscribe@xxxxxxxxxxxxxxx <*> Your use of Yahoo! Groups is subject to: http://docs.yahoo.com/info/terms/