"You choice of plywood was not the best. There are reasons why speaker enclosures are generally made out of that cheap nasty looking sawdust/particle board. The great looks of the outer plies on plywood are not an indication of what is sandwiched inside. Even though particle board is cheap, it has no voids or loose edges to rattle internally." - The optimum speaker enclosure material to use is MDF (Medium Density Fiberboard, other grades are available like LDF and HDF..the only difference is price, density and hence weight). Overall it has a greater density than particle board, which most cheap enclosures are made out of, it is more resiliant to temperature change and moisture and acoustically, it is a more stiff material. You can find it at Lowe's, Home Depot or most good wood supply houses. For mounting speakers smaller than 8", 1/2" thick MDF is suitable, if you're going larger, 3/4" + is recommended. When I build an enclosure or a speaker baffle, I also like to flush mount the speaker in the face, this gives a nice, clean, uniform look and if you use color coordinated grilled, the speakers are almost undetectable. For more information on car audio, check out www.carsound.com and www.termpro.com As for engine resonance, you could coat panels with either spray deadener, like Cascade Audio's spray deadener, or Noise Killer Blue. For something cheaper than Dynamat with the same effectivness try RAAM Mat.. It is typically sold on Ebay, or try www.b-quiet.com. Hope this helps :) ===== Dan G. 87 Turbo Regal http://entremedia.iwarp.com